Bringing Change to Design and Build

Posted on 25th February 2021 at 10:44

One of MAT’s construction industry clients had some concerns about building a plant which included mechanical and electrical equipment. Their specialist expertise didn’t include industrial processes and they wanted to ensure they provided the best for their client. 

 

This is their story: 

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From Pilot to Commercial Operation:

Posted on 12th February 2021 at 10:37

A small energy company had been developing a process to generate electricity from biomass and domestic waste. With external investment they had proved the concept and they now needed to scale up from a pilot plant to a commercial operation 

As is often the case, they had the process knowledge and vision, to develop the concept, but to design, build and operate a commercially-viable plant required particular skills and experience to make that transition. 

They recognised this fairly early on, but without good communication and information, this was not an easy road. Which is where MATL came in. 

 

This is their story: 

 

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Forensically Tracking the Causes; Involve the Team, and keep an Independent Mindset

Posted on 23rd January 2021 at 11:45

A company producing high value pharmaceuticals had been experiencing customer complaints about 

their bulk product packaging which was splitting open at the customer sites, resulting in too-frequent 

clean-ups, contamination and wastage of the product itself and loss of confidence by the customer. 

 

They had attempted to track down the cause of the problem, but struggled to pin it down. 

This is their story: 

 

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Troubleshoot the Dust

Posted on 26th November 2020 at 16:55

A bulk handling port had a loose material handling system constructed to feed biomass to the power generation industry. It was a new process to them and handled a different type of material. 

 

There is pressure to keep the plant in operation as it costs their client for delays which in turn result in financial penalties, but the maintenance team are used to a less dusty and less hazardous material so fault-finding is basic and relies on quick fixes. 

 

This is their story: 

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Don't Forget: The Client is an Expert!

Posted on 20th September 2020 at 18:47

All UK water supply and treatment companies are required to invest in their assets regularly to modernise and increase efficiency and provide the best service to their customers. This requires planning in advance for a 5-year cycle and includes upgrades to infrastructure, renewed equipment and improvements in the treatment processes, since many treatment plants have been in use for more than 50 years, possibly longer. 

 

The industry is used to this cyclic approach, but some water companies are questioning whether they make the best value and look to improving the definition and communication of what they need to do. 

 

MAT Ltd were engaged by one such Company. 

 

This is their story: 

 

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Getting Production Back on Track. And Your People, Too!

Posted on 15th June 2020 at 15:21

A medium sized component manufacturer is running a mostly automated plant producing plastic components. There are plant operators, mostly semi-skilled, and there is a maintenance and breakdown department which responds to call-outs and their priority is to keep the plant running. 

 

One of the maintenance team has a reputation for being able to get things running quickly and is really enthusiastic, and that means he is usually the one called out. Being so busy, he doesn’t have time to log what he’s done, so it’s a mystery to the rest of his team 

 

In reality the same thing kept occurring, so he hadn’t fixed the problem, only the symptoms. 

 

The Plant Manager could see this, and had some idea of what was happening, but was reluctant to address this out of concern for offending a genuinely valuable employee, but he was aware that it was becoming frustrating for all. 

 

This is their story: 

Click on this text to edit it. 

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Scaling Up: Helping a fruit processing company build their productivity

Posted on 3rd June 2020 at 18:34

We were invited to talk to the owner of a small business which manufactures products from locally-sourced fruit. The company has a variable workforce with only a few key people, and saw opportunities to develop its productivity and some new product lines. Not only did the owner not have time to focus on making this change, but he didn’t really know how to go about defining it or what options were available. They didn’t know who could help them articulate the problem or manage a solution. 

 

This is their story: 

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What Do You Do, Then?

Posted on 7th March 2020 at 13:29

I often get asked this question at family gatherings, let alone the obligatory enquiry at networking meetings. 

 

Why? 

Either because what I do is difficult to understand, or I’ve not communicated that clearly enough so far. 

 

Or maybe just that what I do can’t be pigeonholed into standard phrases that people relate to. 

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One of those days

Posted on 13th February 2020 at 15:07

Sometimes we have to take a little time out to gather our thoughts and step away from the pressure of the daily grind. 

"This isn't the sort of mouse I'm used to..." 

When you feel that whatever you do doesn't take you forward, then stop, empty your mind of those "urgent" tasks and take a moment to look after yourself. 

 

Sitting at your workstation staring at a mouse is not going to get anything productive done so grab a change of scenery, take a brief nap and allow your brain to focus on something completely different. 

Or maybe nothing at all - just the sounds and smells around you. 

 

After a while, all of those balls you were juggling have settled down and you can pick each one up in turn to deal with it instead of concentrating on keeping them airborne. 

 

Our office administrator (pictured) is not normally this animated. 

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Christmas Shutdown

Posted on 10th December 2019 at 11:32

MAT Ltd will be closed from COB 23 December and re-open on 6 January 2020, but we aren't hiding and will be checking emails and messages. 

Like many others, we're looking forward to a break. But don't forget your colleagues... 

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